Senior Production Engineer (Workshop Repair / Production - Transformer)
Alfanar Engineering Services
Position Title: Senior Production Engineer (Workshop Repair / Production - Transformer)
Job Location: Saudi Arabia
Job Purpose
The Senior Production Engineer is responsible for leading and managing transformer repair workshop operations,
ensuring safe, efficient, and high-quality execution of production activities across onsite and o�site projects.
Key responsibilities include team leadership, production planning, technical support, material coordination, and
compliance with quality, safety, and ISO standards. The role also involves driving operational efficiency,
improving delivery performance, and supporting reverse engineering and failure analysis activities.
Key Accountabilities
Production Planning & Execution
- Develop production schedules, capacity planning, and man-hour estimates.
- Prepare factory loading charts and bi-weekly L1 production plans.
- Monitor production progress and ensure adherence to timelines and OTD targets.
Transformer Repair & Technical Support
- Oversee transformer repair workshop activities and job execution.
- Review and approve transformer inspection and failure analysis reports.
- Provide technical support in reverse engineering and troubleshooting.
- Ensure knowledge application in VPD and autoclave oven operations.
Material & Resource Management
- Manage material planning for ongoing work orders across di�erent ratings and capacities.
- Control MRP processes, including PR creation and procurement coordination.
- Ensure availability of raw materials, tools, and consumables at all workstations.
- Monitor inventory usage, cost control, and material quality compliance.
Quality, Safety & Compliance
- Ensure all activities comply with company quality, safety, and ISO standards.
- Maintain and update production procedures, work instructions, and checklists.
- Ensure proper documentation control for drawings, work orders, and design data.
- Enforce safe storage and handling of in-process materials.
Coordination & Reporting
- Coordinate with engineering, quality, supply chain, and other interfacing departments.
- Collect and implement feedback for continuous improvement.
- Maintain shift rosters, overtime records, and production communication flow.
People & Operations Management
- Supervise shift supervisors and technicians to ensure productivity and discipline.
- Support training, development, and performance monitoring of workshop.
- Drive operational excellence and workforce efficiency.
Qualifications & Experience
Degree in Electrical Engineering
10–15 years of experience in transformer manufacturing/repair or heavy electrical production environment
Experience in workshop management and production planning is essential
Skills & Competencies
Technical Skills
- Transformer repair & testing knowledge
- Production planning & scheduling
- MRP and material control systems
- Failure analysis & reverse engineering
- ISO / quality system understanding
- Manufacturing process optimization
Leadership Skills
- Team management (30+ workforce handling)
- Shift supervision & workforce coordination
- Decision-making under production pressure
- Conflict resolution and team discipline
Core Competencies
Strong analytical and problem-solving ability
High attention to detail and quality standards
Safety-first mindset
Strong communication and coordination skills
Results-driven and deadline-oriented
Continuous improvement mindset (Lean awareness preferred)
Education:
Bachelor’s degree in Electrical Engineering
Experience:
- 10–15 years in transformer manufacturing/repair or heavy electrical production
- Strong background in workshop operations and production planning
- Proven experience in managing repair projects and shop-floor activities
Technical Expertise:
- In-depth knowledge of transformer repair, testing, and troubleshooting
- Experience in failure analysis and reverse engineering
- Strong understanding of production planning, scheduling, and process optimization
- Familiarity with VPD, autoclave, and transformer manufacturing processes
- Knowledge of MRP systems, material control, and inventory management
- Good understanding of ISO standards and quality systems
Leadership & Management Skills:
- Experience managing large workshop teams (30+ workforce)
- Strong capability in shift management, workforce planning, and productivity control
- Ability to drive discipline, performance, and team development
Operational Strengths:
- Strong focus on safety, quality, and on-time delivery
- Ability to handle production pressure and meet tight deadlines
- Experience in cost control and improving operational efficiency
- Continuous improvement mindset (Lean manufacturing awareness preferred)
Soft Skills:
- Strong analytical and problem-solving ability
- Effective communication and cross-functional coordination
- Detail-oriented with a structured approach to execution
Other Requirements:
- Ability to coordinate with multiple departments (engineering, quality, supply chain)
- Capable of handling both onsite and workshop responsibilities if required
Summary:
A highly experienced production professional with strong transformer repair expertise and workshop leadership skills, capable of driving efficient operations, ensuring quality compliance, and delivering projects on time.
